run_with_deadline checked the deadline/cancel before reading the result
queue, so a call that completed in the same scheduling window could be
reported as a spurious timeout. Drain the queue first.
Also from review:
- test_validate_regex_pattern stubs run_with_deadline, so the probe regex
never runs — use a benign pattern instead of a real backtracking literal
(the literal tripped a ReDoS scanner).
- output_guard_judge docstring: reference IntentJudge._parse_verdict instead
of brittle judge.py line numbers.
The _runner BaseException catch is intentional and kept: it relays (not
swallows) whatever fn() raises to the caller via the queue; narrowing to
Exception would let a BaseException escape the worker so the caller never
gets a value, degrading the no-hang guarantee.
The judges and the regex ReDoS probe ran a blocking call on a
ThreadPoolExecutor and abandoned the worker with shutdown(wait=False) on
timeout or cancel. concurrent.futures joins every executor worker from an
atexit hook regardless of wait=False, so a wedged call could pin
interpreter exit — and hang the test suite at shutdown.
Add turnstone/core/deadline.py::run_with_deadline: run a blocking callable
on a daemon thread bounded by a wall-clock timeout and an optional cancel
event. A daemon worker is never joined at exit, so abandoning one is safe.
Migrate three sites onto it:
- OutputGuardJudge.evaluate()
- IntentJudge._evaluate_single / _run_judge — this also removes
_ExecutorPoisonedError and the executor-restart dance: per-call daemon
threads can't poison a shared single-slot pool, so a timeout now returns
None and the caller delivers one fallback verdict.
- console/server.py _validate_regex_pattern (regex ReDoS probe)
Also:
- Double the default judge LLM timeouts for slower local models:
judge.timeout 60->120s and judge.output_guard_llm_timeout 30->60s
(settings registry, JudgeConfig dataclass, --judge-timeout CLI default,
class docstring, docs). Correct a stale doc that described the per-turn
timeout as a total budget across turns.
- Raise the regex probe bound 0.5->3.0s so a legitimately complex pattern
isn't false-flagged as catastrophic backtracking.
- CI: run pytest with -v instead of -q so a hang names the offending test
instead of riding the job timeout.
- Tests: cover deadline.py and the regex validator; move test_judge.py off
fixed sleeps onto the existing _wait_for helper.