fix(macos): complete ChatGPT subscription setup (#120782)

Fresh Dev installs now preflight disk space and stream honest stages, while Codex activation probes the refreshed request-scoped registry.

Closes #120779
Closes #120780

scripts/install-cli.sh

@@ -85,6 +85,7 @@ JSON=0
 RUN_ONBOARD=0
 SET_NPM_PREFIX=0
 PNPM_CMD=()
+FRESH_GIT_MIN_FREE_KIB=$((6 * 1024 * 1024))
 
 print_usage() {
   cat <<EOF
@@ -197,6 +198,50 @@ require_bin() {
   fi
 }
 
+available_disk_kib() {
+  local target="$1"
+  df -Pk "$target" 2>/dev/null | awk 'NR == 2 { print $4; exit }' || true
+}
+
+preflight_fresh_git_disk_space() {
+  local repo_dir="$1"
+  local ancestor
+  local available_kib
+  local available_gib
+
+  if [[ "$repo_dir" != /* ]]; then
+    repo_dir="$(pwd)/$repo_dir"
+  fi
+  if [[ -d "$repo_dir/.git" ]]; then
+    return 0
+  fi
+
+  emit_json "{\"event\":\"step\",\"name\":\"disk-space\",\"status\":\"start\"}"
+  ancestor="$repo_dir"
+  while [[ ! -e "$ancestor" ]]; do
+    local parent
+    parent="$(dirname "$ancestor")"
+    if [[ "$parent" == "$ancestor" ]]; then
+      break
+    fi
+    ancestor="$parent"
+  done
+  if [[ ! -d "$ancestor" ]]; then
+    ancestor="$(dirname "$ancestor")"
+  fi
+
+  available_kib="$(available_disk_kib "$ancestor")"
+  if [[ ! "$available_kib" =~ ^[0-9]+$ ]]; then
+    emit_json "{\"event\":\"step\",\"name\":\"disk-space\",\"status\":\"warn\",\"reason\":\"unreadable\"}"
+    return 0
+  fi
+  if ((available_kib < FRESH_GIT_MIN_FREE_KIB)); then
+    available_gib="$(awk -v kib="$available_kib" 'BEGIN { printf "%.1f", kib / 1048576 }')"
+    fail "Fresh Git installs require at least 6 GiB of free disk space; only ${available_gib} GiB is available. Free disk space and retry."
+  fi
+  emit_json "{\"event\":\"step\",\"name\":\"disk-space\",\"status\":\"ok\"}"
+}
+
 has_sudo() {
   command -v sudo >/dev/null 2>&1
 }
@@ -1306,6 +1351,7 @@ ensure_pnpm_git_prepare_allowlist() {
 install_openclaw_from_git() {
   local repo_dir="$1"
   local repo_url="https://github.com/openclaw/openclaw.git"
+  local fresh_checkout=0
 
   if [[ -z "$repo_dir" ]]; then
     fail "Git install dir cannot be empty"
@@ -1323,9 +1369,11 @@ install_openclaw_from_git() {
     log "Installing Openclaw from GitHub (${repo_url})..."
   fi
 
+  emit_json '{"event":"step","name":"git-tools","status":"start"}'
   ensure_git
   ensure_pnpm
   ensure_pnpm_binary_for_scripts
+  emit_json '{"event":"step","name":"git-tools","status":"ok"}'
 
   if [[ -d "$repo_dir/.git" ]] &&
     ! git --git-dir="$repo_dir/.git" --work-tree="$repo_dir" rev-parse --verify --quiet 'HEAD^{commit}' >/dev/null 2>&1; then
@@ -1336,21 +1384,34 @@ install_openclaw_from_git() {
     :
   elif [[ -d "$repo_dir" ]]; then
     if [[ -z "$(ls -A "$repo_dir" 2>/dev/null || true)" ]]; then
+      emit_json '{"event":"step","name":"git-clone","status":"start"}'
       git clone "$repo_url" "$repo_dir"
+      emit_json '{"event":"step","name":"git-clone","status":"ok"}'
+      fresh_checkout=1
     else
       fail "Git install dir exists but is not a git repo: ${repo_dir}"
     fi
   else
+    emit_json '{"event":"step","name":"git-clone","status":"start"}'
     git clone "$repo_url" "$repo_dir"
+    emit_json '{"event":"step","name":"git-clone","status":"ok"}'
+    fresh_checkout=1
   fi
 
   local git_ref
   git_ref="$(resolve_git_openclaw_ref)"
   if [[ -z "$(git -C "$repo_dir" status --porcelain 2>/dev/null || true)" ]]; then
     log "Using git ref: ${git_ref}"
+    if [[ "$fresh_checkout" -eq 0 ]]; then
+      emit_json '{"event":"step","name":"git-update","status":"start"}'
+    fi
     checkout_git_openclaw_ref "$repo_dir" "$git_ref"
+    if [[ "$fresh_checkout" -eq 0 ]]; then
+      emit_json '{"event":"step","name":"git-update","status":"ok"}'
+    fi
   else
     log "Repo is dirty; skipping git checkout/update"
+    emit_json '{"event":"step","name":"git-update","status":"warn","reason":"dirty"}'
   fi
 
   if [[ -n "${REQUIRED_COMPATIBLE_VERSION:-}" ]]; then
@@ -1368,12 +1429,20 @@ install_openclaw_from_git() {
 
   local install_lockfile_flag
   install_lockfile_flag="$(git_install_lockfile_flag "$repo_dir" "$git_ref")"
+  emit_json '{"event":"step","name":"dependencies","status":"start"}'
   CI="${CI:-true}" run_pnpm -C "$repo_dir" install "$install_lockfile_flag"
+  emit_json '{"event":"step","name":"dependencies","status":"ok"}'
 
+  emit_json '{"event":"step","name":"control-ui","status":"start"}'
   if ! run_pnpm -C "$repo_dir" ui:build; then
     log "UI build failed; continuing (CLI may still work)"
+    emit_json '{"event":"step","name":"control-ui","status":"warn"}'
+  else
+    emit_json '{"event":"step","name":"control-ui","status":"ok"}'
   fi
+  emit_json '{"event":"step","name":"cli-build","status":"start"}'
   run_pnpm -C "$repo_dir" build
+  emit_json '{"event":"step","name":"cli-build","status":"ok"}'
 
   mkdir -p "${PREFIX}/bin"
   cat > "${PREFIX}/bin/openclaw" <<EOF
@@ -1451,6 +1520,10 @@ main() {
     RUN_ONBOARD=0
   fi
 
+  if [[ "$INSTALL_METHOD" == "git" ]]; then
+    preflight_fresh_git_disk_space "$GIT_DIR"
+  fi
+
   select_node_version_for_platform "$(os_detect)" "$(arch_detect)"
   PATH="$(node_dir)/bin:${PREFIX}/bin:${PATH}"
   export PATH